1. I'm pretty sure a titanium heat exchanger will do fine with salt.
2. Gimme a link to your "clearwater system", and I'll look. BUT, so far we haven't found ANY system (SWCG or otherwise) that will save money compared to simply following BBB methods of pool care. SWCG are convenient, but not cheaper, and not much easier.
3. Huh. How can I put this?
if BBB costs you a ton, you aren't doing it right!
Get a K2006 test kit, let us know what you're doing, and we can fix that problem. On a pool your size, BBB costs should be less than $250 per summer for chemicals, maybe a lot less. By the way, when you get the K2006 . . . do NOT over test. Read the instructions, and test carefully, and send us the results. ALSO, buy a local OTO/phenol red kit for quick (but reliable) chlorine and pH tests.
Thought of something else. A lot of people take the name ("Bleach, borax, & baking soda") more literally than I do . . . and the BBB Method was MY idea (CarlD's name, however). In your case, it may not be bleach, borax and baking soda -- you probably don't need any baking soda, and if you have a Sams nearby, BBB for you may be dichlor (50# bucket) and borax . . . and NOTHING else!
The BBB Method is just taking care of your pool with the fewest and cheapest chemicals you can find, in the simplest and easiest way possible!
One caution: if you are a messy desk, do it when I get around to it, sort of guy (like me), you NEED a way to continuously feed chlorine. This is the benefit of a Rainbow trichlor feeder or an SWCG -- it keeps adding chlorine when you forget. As I wrote years ago, pools aren't hard, but they aren't forgiving, either! You can NOT let pool care slide -- it takes 10x or even 50x as much chlorine to clean up a mess, as it does to avoid it -- you have to maintain your pool on a schedule! We can reduce the time and the $$'s required . . . but you STILL have to be there as often as needed.
I can help you set up a 1x per week dosing schedule . . . but you can NOT skip a week!
4. Uhm. No. Copper has side effects. Period. I like Intex pools, and think they are a great value. But their copper-salt Frankenstein system is an evil hodge-podge. If you can sell it (or give it away) honestly do so.
5. Dunno about that one. Do know it will work better if you get a piece of stainless steel or (better) fiberglass to bridge it.
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