broken polaris pump

[aquarium]

Anything that can't be fixed by whacking it with a 2x4 just isn't worth having anyway.

[sunofthebeach]

I see a replacement pump is $250. It looks really simple to swap out, so If whacking it with a board and taking it apart does not work, I am pretty sure I can solve this problem.

thanks for the info.


What do I do to keep this from happening again 2 years from now?

[waste]

Good luck with the fix/ replacement! Let us know if you need any advice

Preventing it from happening again depends on what the original problem was. If it was the shaft seal, just periodicly check for drips under the pump - if you see some one of the seals needs to be replaced before the leak can do damage. If it's slight corrosion freezing things up, try to keep the motor as dry as possible and treat the connections with an approved rust inhibitor. Avoid splashing chemical leaden pool water on the pumps. Finally, hope for a better pump this time

[sunofthebeach]

Anything that can't be fixed by whacking it with a 2x4 just isn't worth having anyway.

I opened my pool today. The polaris booster pump was just humming. (I never fixed the problem last season, I just closed the pool)

I hit the pump with a hammer and it started to work!

[waste]

I opened my pool today. The polaris booster pump was just humming. (I never fixed the problem last season, I just closed the pool)

I hit the pump with a hammer and it started to work!

You can thank Al for that one, I was just 'parroting' his recommendation. Glad that it worked!!

[TexasPoolGuy]

When the shaft seal leaks, water gets to the pump motor front bearing and it eventually siezes. Most people replace the pump motor at this point. The motor can be repaired. I learned this procedure from a repairman who let me watch. Good thing as he is no longer in business. My pump motors (Polaris and pool circulation) are 20+ years old and both have been repaired 2-3 times. Here's how.

1) remove motor w/ pump attached. Wiring will need to be disconnected from motor to allow work on motor. PIA.
2) remove cover from rear end of motor and there's a flat on pump shaft that can be grabbed w/ vise grips to hold the pump shaft.
3) Holding pump shaft, use a strap wrench or special pump wrench to turn the pump impellor (CCW I think?) and remove impellor from pump shaft.
4) There are 4, long thru-body bolts that hold the motor assy together and must be removed. They are long small diameter bolts and some may twist off. Apply heat and take your time. I've always managed to get 3/4 out, and have left the 4th off. The sheared ends can be drilled out and replaced but machine shop help may be necessary.
5) Remove motor end nearest pump and you can access the siezed bearing on the motor rotor shaft assy. You will likely need a bearing puller to pull the bearing off the shaft. Clean shaft w/ emery cloth and lube to allow bearing to move easier.
6) Replace bearing and reassemble. I found the bearing and pump shaft seal at Warehouse Pool Supply in Houston. They are available on line from numerous sources.

You can also replace the bearing at the rear end of the pump motor but it rarely fails.

If you watch the pumps and note when shaft seal begins to leak you can avoid this repair as the shaft seal is readily accessed for replacement.

good luck