well, after a bunch of research, and theorizing, i've decided that the zero pressure reading was correct, yet the filter is operating correctly. a couple things are giving me low pressure. for one, i'm missing the 3 psi due to the scabbed on return. second, since i'm starting with all the small pipes, i'm guessing that my gpm is down in the <25 range. if you go to the pentair manual, they spec the 36 sqft de at 90gpm, giving it a pressure drop of about 6 psi in addtion to the rest of a standard system. at 25gpm, the curve shows less than 1psi drop across the filter. that, coupled with me only having ever put about 80% de in, gives me 0psi drop. i figure now i can cut off that ugly return addition and have a base pressure of about 4psi. does anybody see any real issue with this? i'm curious if this logic is right.
i guess the moral of the story is that, while most people say you can't oversize a filter, you can oversize it such that the pressure differentials are very small. maybe i'll have to clean it everytime it gets 5 psi over clean...
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