Too high? Closer to the sun!
The only problem with height (aside from having to work on the second story whilst being affected with acrophobia) is the pump head issue. Is that your concern?
If so, you are certainly correct - it is very important that this issue is addressed. More broadly, the pressures throughout the system must be calculated during the design phase - *not* later.
As far as the roof height is concerned, your pump needs to be able to lift water to the very top of the panels (i.e., the highest point which is the outlet). My outlet is at 25', which is about 11 psi...easily handled by my pump (this is exactly why I say I probably could have downsized the pump even further to 1/2 hp).
The next crucial issue to address is this: you need to tie-in the solar panel outlet into a spot in your return system that is at a *lower* pressure than the pressure generated by the head of your solar panel outlet. The larger your pump, the harder it will be to find this spot. Unless, of course, you have a completely separate return pipe that you can dedicate to the solar.
This is the reason that I strongly encourage anyone who is contemplating this project to examine the webpage on www.powermat.com that addresses mechanical and plumbing design. It clearly explains the issues (with diagrams) that I have only touched upon.
HTH,
pj
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