Re: My feedback on main drains in an above ground pool...

Originally Posted by
mas985
I have a little bit of a problem with this statement. You actually don't want the returns to have the same area as the suction ports. Pool plumbing is not the same as HVAC. If the return head loss gets too low when compared to the suction side head loss, the pump has a tendency to leak air into the pump basket and even cavitate. In general, you want the return head loss to be several times that of the suction head loss and restricting the returns with eyeballs is a good way to ensure that while still providing useful work.
I can attest to this point with a example in my pool. I have a 1-1/2HP single speed pump (not happy about that) which drives my waterfall. The suction side is plumbed with 2" PVC and gets water from two wall ports in the shallow end covered with standard drain caps. The pressure side of the pump is split between two 2" PVC lines using a three-way Jandy valve. One line is 2" pipe all the way to the water fall (~75' or so) which is totally open at the water fall (no flow restriction, just an open PVC pipe). The other leg of the pressure side is 2" PVC to a wall return with an eyeball (I have plans to turn this into a pressure-side cleaner port someday). So, I can send 100% of the flow to the waterfall or 100% of the flow to the wall return or fractionally split it between the two.
If I have more than ~ 30% of the pump flow going to the open pipe in the waterfall, the pump makes a horrible rattling noise (no air bubbles). I take this to be cavitation or close to it. I absolutely need the back pressure caused by the eyeball return to keep the pump quiet. I considered at one point in time installing a back-pressure regulator on the pressure side of the pump to regulate the flow better but a high quality 2" BPR in PVC costs almost $2000. So for now, since I'm not dropping money on a BPR valve, I just keep the Jandy turned mostly towards the wall return. I'll have to come up with a fancy manifold at the waterfall to restrict the orifice a bit and add more back-pressure to the pump. I consider it a pool builder design flaw...
So I agree with mas985 that you must have properly designed head loss on both sides of the pump or else you risk premature equipment failure.
16k gal IG gunite PebbleTec (Caribbean Blue), 18' x 36' free form with raised spa/spillway and separate rock waterfall. All Pentair Equipment pad - 3HP IntelliFlo VS / 1.5HP WhisperFlo, MasterTemp 400k BTU/hr heater, QuadDE-100 filter, IC40 SWCG, IntelliTouch/EasyTouch Controls
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