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Thread: Replacing a liner in a 16x32' inground pool

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    Default Replacing a liner in a 16x32' inground pool

    The liner was showing its age when we moved in about 9 years ago
    It finally developed a massive leak over the winter, the shallow end was dry in the Spring
    I had planned on replacing the liner myself at that time, wife threw a fit so I did not do it
    Now I've decided to go ahead & DIY....can't afford the $2k they will charge around here

    Sand packed bottom,hopper appears to be concrete lined
    It needs some patching here & there, nothing catastrophic
    Whats the best mix to use, hydraulic cement for smaller patches ?

    I plan on putting the foam around the steel sides
    Whoever installed the last liner failed to put it on 3 sides...maybe the 4th side was already there

    I'd also like to reduce the deep end from about 8' 6" to about 7'
    It used to have a diving board, long gone
    I thought maybe dumping about a foot of gravel in as fill, then pouring 6" concrete on top ?

    Pool has been here for 30 years, no signs of movement
    Thanks
    -Dave

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    Default Re: Replacing a liner in a 16x32' inground pool

    That's a question for Waste--I'll alert him to pop in here and see what he can do to help

    Welcome to the forum!
    Janet

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    Default Re: Replacing a liner in a 16x32' inground pool

    Quote Originally Posted by DIYLINER View Post
    The liner was showing its age when we moved in about 9 years ago
    It finally developed a massive leak over the winter, the shallow end was dry in the Spring
    I had planned on replacing the liner myself at that time, wife threw a fit so I did not do it
    Now I've decided to go ahead & DIY....can't afford the $2k they will charge around here

    Sand packed bottom,hopper appears to be concrete lined
    It needs some patching here & there, nothing catastrophic
    Whats the best mix to use, hydraulic cement for smaller patches ?

    I plan on putting the foam around the steel sides
    Whoever installed the last liner failed to put it on 3 sides...maybe the 4th side was already there

    I'd also like to reduce the deep end from about 8' 6" to about 7'
    It used to have a diving board, long gone
    I thought maybe dumping about a foot of gravel in as fill, then pouring 6" concrete on top ?

    Pool has been here for 30 years, no signs of movement
    Thanks
    -Dave

    Hi Dave, welcome to The Forum!

    2K for a liner drop, if it includes the wall foam and floor touch up is pretty cheap.

    However, you are also wanting to make the hopper less deep.

    I don't know if you would be able to use a 'stock' liner for the pool as it sits now but, if you modify the hopper, you'll need to get a custom liner (it's the better way to replace a liner anyway but ... costs a bit more).

    I would love to discuss your remodel (especially, the floor, both sand and crete parts, walls, light, plumbing and stairs) - without a good idea of what you have and what you want to be done - I'm left guessing and proffering advice that may or may not fit your needs

    I've done the rehab I think you're talking about dozens of times and am more than willing to help you do it right while saving as much money as possible (especially avoiding the shortcuts, oversights or poor workmanship that might end up costing you more money in the future).

    As said, I'm more than willing to consult with you on your pool rehab and help you as much as I can on-line.

    (Thanks, Jan, for the 'heads up' )
    Luv & Luk, Ted

    Having done construction and service for 4 pool companies in 4 states starting in 1988, what I know about pools could fill a couple of books - what I don't know could fill libraries

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    Default Re: Replacing a liner in a 16x32' inground pool

    Thanks for the Welcome, I'd appreciate any info/help you can offer
    The $2k was only an estimate for labor, did not include parts, foam etc
    And given the patching that needs to be done I can imagine that price would increase

    The pool is 16' 3" by 32' 4", it's also slightly out of square & short side measures 16' 3.5" at one end........16' 2.5" in the middle & 16' 3" at the far end
    The long side measures 32' 3.5" on one side........32' 4" on the other side
    Seems it should not be an off the shelf stock liner to begin with ?

    The steel walls "straight" walls measure about 40-42" (only thing I did not write down as easily measured)
    They do not appear to be in too bad a shape, some rust but not bad - seems to be surface only
    I was wondering if I should paint over the rust spots - I have some oil base Rustoleum
    The thin rolled foam along the walls is in the plans

    I do not have a inground light installed
    I do have a 50w light for an above ground pool that I used to have installed under the diving board (board now gone)
    I have plenty of lighting in the pool area so no intention of trying to install a light

    The stairs are fiberglass, I do have one small crack in one stair that will be under water
    I had planned on patching that, I'd think I'd need some fiberglass matt & resin
    Also planned on repainting the fiberglass stairs as well as the coping

    I do not have a floor drain/skimmer - old pool - it only has 1 wall skimmer & 2 returns
    It's 1.5" plumbing everywhere except into out of the Hayward Pro-Grid DE4820 filter
    The pump is currently a 1.5 hp Hayward SP3010X AZ15 pump - up to 96 gpm
    When we moved in it did not have enough flow so I replaced the filter & upsized the pump
    One reason for upsizing the pump was to supply water to the solar heat system -now being re-installed on the new cabana roof

    After draining down the pool & measuring I have 7' 11" depth at the deep end to the top of the liner bead, not as deep as I thought
    Subtract the approx 6" to the top of the skimmer & I should have maybe 7' 5" depth when full as much as possible
    Possibly still interested in reducing the depth, but not as critical due to less depth then I originally thought

    What I am thinking about is putting down 2" XPS rigid foam (R10 - 25 psi) in the hopper & then pouring "x" inches of concrete over that
    Since I heat only with solar & hopefully it will be 15+ years before another liner goes in now seems to be the time
    In the shallow end I'm thinking only 1" (R5)....I don't see 1/2" available at the local big box store

    I'd love to have the whole pool & deck professionally redone
    But unless I hit the lottery that isn't going to happen
    I have 2 concrete sections of the pool I'll need to cut up & repour (cracked, one small area sank/cracked a little)
    Then its a matter of trying to do something to coat/color all of the concrete to match

    That's my info for now
    I have some pics & can take any more as needed
    Thanks again - Dave

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    Default Re: Replacing a liner in a 16x32' inground pool

    Dave, always a pleasure to help the good folks here.

    Take care of the pool first, then worry about the deck.



    Your pool is most certainly 'out of square' and, as such, will require a custom liner. If the budget allows, why not 'shallow up' the pool?

    I have never had much success with the 'rigid foam', but maybe I just never learned to do it right.. My preference is vermiculite however, you can use sand or sand and cement or regular concrete for a pool base - I'll help tell you how to apply any of them.

    If you DIY you'll need to properly measure the pool before ordering the new liner - I can help with that.

    I'm also worried that your stair faceplates and gaskets may need replacing.

    You've taken on a BIG job - I can help you with any phase of it, but you need patience and we need to communicate throughout the rehab, so that you don't inadvertantly harm the pool while fixing it.
    Luv & Luk, Ted

    Having done construction and service for 4 pool companies in 4 states starting in 1988, what I know about pools could fill a couple of books - what I don't know could fill libraries

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    Default Re: Replacing a liner in a 16x32' inground pool

    Thanks,

    I am planning on adding the 2" foam to the existing hopper bottom
    Then add some 8x16 pavers to hold them in place, add sand/small rock to level off.....then compact as much as possible
    Then pour a new floor on top of the sand etc..........I'm thinking of only raising the floor less then 12"

    2" rigid, 2" sand etc....Then 4" concrete on top of that - would that be enough ?
    I'm not sure fo the difference between concrete and cement......just the mix ?
    If the vermiculite/sand/cement mix is better then I can go with that, HD has 2 cu ft vermiculite bags for $21

    Smoother is better for the liner

    Thanks
    -Dave
    Last edited by PoolDoc; 08-22-2012 at 01:04 PM. Reason: turn signature on
    16x32 rectangle 16.6K* gal IG vinyl pool; Chlorine; Hayward Pro-Grid DE4820 Vertical Grid DE filter; Hayward 1.5hp SP3010X AZ15 1 speed pump; 4/8/2012 hrs; solar heat; drops method; Rainwater; summer: solar; winter: mesh; none; PF:7.2

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    Default Re: Replacing a liner in a 16x32' inground pool

    pool chart data processed . . . .

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    Default Re: Replacing a liner in a 16x32' inground pool

    Quote Originally Posted by PoolDoc View Post
    pool chart data processed . . . .
    Thanks...question regarding the pool chart data...I can't access it
    On different pool volume calculators my pool volume always came out around 19,000g....which I thought was high
    Mainly due to the way my pool is formed...sides that slope in etc
    I always thought I could have a more accurate volume with something like autocad
    Does the pool chart use a more accurate calculator ? ---since I *think* my signature volume was update to 16,600 g
    Thanks !
    -Dave
    16x32 rectangle 16.6K* gal IG vinyl pool; Chlorine; Hayward Pro-Grid DE4820 Vertical Grid DE filter; Hayward 1.5hp SP3010X AZ15 1 speed pump; 4/8/2012 hrs; solar heat; drops method; Rainwater; summer: solar; winter: mesh; none; PF:7.2

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    Default Re: Replacing a liner in a 16x32' inground pool

    An AutoCAD calculation would be WAY more accurate. The algorithm used on the Pool Chart is my own, and makes the following assumptions:

    1. Break begins 1/3 of the distance from the shallow to the deep end.
    2. Hopper bottom (straight slopes) rather than bowl bottom.
    3. Actual water level is 6" below listed depths.

    It does not account for a 4" - 6" shelf around the deep end.

    Pool salesmen consistently over-estimate pool volumes, as a sales tool.

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    Default Re: Replacing a liner in a 16x32' inground pool

    Thanks.....great to have a closer approximation of the actual water in the pool
    Raising the bottom will decrease the volume even more......easier to solar heat the pool
    16x32 rectangle 16.6K* gal IG vinyl pool; Chlorine; Hayward Pro-Grid DE4820 Vertical Grid DE filter; Hayward 1.5hp SP3010X AZ15 1 speed pump; 4/8/2012 hrs; solar heat; drops method; Rainwater; summer: solar; winter: mesh; none; PF:7.2

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