Sounds like you are using a digital reader -- you've got more 'digits' in your results than any pool side test can legitimately deliver. Many times these units are massively inaccurate and can have you trying to correct bad test results.
So for starters, why don't you collect a big sample, bring it inside, split it into 3 parts. Test one, turn your unit off, wait 15 minutes, turn it on and test another and so on. Then list all THREE results here, so we can get an idea of how good (or bad) your testing is. Also test a tap water sample and then compare to your water companies average results (almost always online).
As far as the unit, your pool has got about the same surface area as a country club KP I have a IC40 on. My on-time usually sits at 20% with 24/7 pump run . . . or 5 hours per day of unit operation. For you, with 8 hours of run, that would be ~50% setting. But, you've got a lower load and (probably) much higher CYA. Splash out on the KP means my CYA rarely is more than 10 ppm.
So I'm guessing your unit needs to be lower.
I'd put it on 20% and let it go. Keep in mind that if you have several cloudy days, the chlorine will go too high.
BUT . . . without better test results and without knowing your CYA level this is all just WAG'ing (Wild A__ Guess). Check out my "Best Guess" chart below (no longer a guess, much less a WAG) and the Amazon links to the Taylor K2006 or 2006C -- which deliver a genuine 0.2ppm chlorine resolution.
Ben
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