Re: powder left from bleach evaporation
The powder left is basically salt. It might also contain some sodium hydroxide or sodium carbonate. No, it won't make bleach if you redissolve it.
You are correct about your observation on chlorine usage and CYA level. In fact, under some conditions, higher CYA can actually lead to a lowered overall chlorine usage if a good part of the chlorine is lost from sunlight in that particular pool and not from other causes.
Retired pool store and commercial pool maintenance guy.
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