Question about CL levels and salt cell lifespan...

Due to the high cost of salt cells for my Aqua Rite (T-15 cell) SWCG, I'm always looking for ways to maximize the cell's lifespan.

I keep my CYA level between 60 - 80 per manufacturer's instructions. At this level the Best Guess Chart recommends CL between 5 - 10, although I've read 5% of CYA is appropriate if using a SWCG (4ppm at 80 CYA).


Am I correct that the time my cell has to run to maintain CL at a particular level is a function of CL demand and not the absolute CL level? In other words, the cell wouldn't have to run any longer to maintain a CL level of 5 than it would a level of 8, since its just replacing the CL that has been used up?

The reason I ask is because I'd like to keep my CL level a bit higher than the minimum recommended to have some wiggle room just in case something goes wrong, such as the cell dying/malfunctioning. This would give me a chance to fix the issue before an algae bloom starts. However, if this is going to shorten the life of the cell, I may reconsider this strategy.

Jim, as I'm new to SWCG myself, I think the answer is: test your water daily for FC and pH so it doesn't get ahead of you. The SWCG provides a far more constant level of chlorine so lower, safe levels with a higher CYA works.

Quote:

---

Originally Posted by CarlD

Jim, as I'm new to SWCG myself, I think the answer is: test your water daily for FC and pH so it doesn't get ahead of you. The SWCG provides a far more constant level of chlorine so lower, safe levels with a higher CYA works.

---

Thanks for the feedback, Carl. :)

Early in the season I do test everyday. Once everything stabilizes, I test every other day, with the exception of when I go on vacation.


I'd still like to know if I'm on the right track saying that the running time for the cell depends on CL demand (loss) rather than the particular CL level you wish to maintain (4, 5, 8, etc).

I believe that at a given CYA, a higher concentration of FC will will lose more chlorine to sunlight. I don't know about SWCG cells - perhaps it's not total chlorine produced that limits them but some other factors. I know that the advice generally given here is to install a larger than recommended cell for extended cell life. I just don't know if there's a linear relationship between chlorine produced and cell life.

The % setting of the cell will depend on chlorine loss because that is the chlorine you are replacing every day.

Also, SWG cells are usually rated in amp-hours. So it is both the time the cell is on and the current running through the cells. Higher salt levels creates more chlorine but also higher amps (Goldline cells) and it is somewhat linear so that should be a wash because the higher chlorine levels means a reduced run-time (%).

Cell life seems to also be dependent on the chemistry balance. This is why some SWG owners experience very short cell life while others are much longer.

Quote:

---

Originally Posted by BigDave

I believe that at a given CYA, a higher concentration of FC will will lose more chlorine to sunlight. I don't know about SWCG cells - perhaps it's not total chlorine produced that limits them but some other factors. I know that the advice generally given here is to install a larger than recommended cell for extended cell life. I just don't know if there's a linear relationship between chlorine produced and cell life.

---

I guess that's the key to my question; are there higher CL losses at a given CYA level when trying to maintain a higher CL level. If that is the case, then I should aim for the lower end of the recommended range.

Quote:

---

Originally Posted by mas985

The % setting of the cell will depend on chlorine loss because that is the chlorine you are replacing every day.

Also, SWG cells are usually rated in amp-hours. So it is both the time the cell is on and the current running through the cells. Higher salt levels creates more chlorine but also higher amps (Goldline cells) and it is somewhat linear so that should be a wash because the higher chlorine levels means a reduced run-time (%).

Cell life seems to also be dependent on the chemistry balance. This is why some SWG owners experience very short cell life while others are much longer.

---

My first inclination is to say that the actual CL level being maintained doesn't impact cell life, its the amount of CL loss each day that has to be replaced that impacts cell life. But if what BigDave said is correct, then trying to maintain a higher CL level will result in higher losses each day, thereby directly impacting cell life. I'm not so sure this is the case though. After keeping my pool at shock levels (20 ppm) until combined CL was gone, I let it drift down to 5 ppm before turning on the SWCG (it was mostly cloudy during that time so it took almost a week). I tested the CL level each evening and the rate of decline was pretty steady, about 1.5 ppm each day. It didn't drop faster in the beginning then slow down as it dropped as BigDave's information would suggest.

I do understand that water chemistry is a factor as well, but with this question I'm only trying to find out if the CL level maintained is a factor as well.

I greatly appreciate the feedback.

Theoretically, it should be exactly the same. A 10% increase in CYA gives 10% more UV protection so the FC residual should rise by 10% countering the 10% increase in CYA (i.e. same FC/CYA ratio). So it should all net out to exactly the same % SWG setting and the same cell life. This of course assumes that it is only UV which is destroying the FC.

My own experience has shown that this is true and in fact, there may be a little extra benefit with higher CYA. In some cases, when I went from a low CYA to a higher CYA, I was able to actually lower the SWG % settings to achieve the higher FC levels. Based upon this, it would appear that the UV protection properties of CYA are somewhat non-linear.

Quote:

---

Originally Posted by mas985

Theoretically, it should be exactly the same. A 10% increase in CYA gives 10% more UV protection so the FC residual should rise by 10% countering the 10% increase in CYA (i.e. same FC/CYA ratio). So it should all net out to exactly the same % SWG setting and the same cell life. This of course assumes that it is only UV which is destroying the FC.

My own experience has shown that this is true and in fact, there may be a little extra benefit with higher CYA. In some cases, when I went from a low CYA to a higher CYA, I was able to actually lower the SWG % settings to achieve the higher FC levels. Based upon this, it would appear that the UV protection properties of CYA are somewhat non-linear.

---

In reference to my question, the variable is the desired CL level, not the CYA level. Assuming CYA is kept at the top of the recommended range for my SWCG (80 ppm), do you think there would be any difference in swcg% settings whether maintaining CL at 4 ppm or 8 ppm?

Thanks. :)

For the same CYA level, higher CL levels require higher % setting or longer pump run time. How else would you get the higher CL level?

Quote:

---

Originally Posted by mas985

For the same CYA level, higher CL levels require higher % setting or longer pump run time. How else would you get the higher CL level?

---

Keep in mind I'm just talking about maintaining a given CL level, not increasing the level (liquid CL can be used to get to the target level).

On the surface it seems maintaining CL level just requires the SWCG to generate enough CL to replace what's lost. If true, then the SWCG% and runtime should be the same whether you're maintaining 4 ppm or 8 ppm (CYA woukd be kept at 80 ppm) assuming CL loss is the same at both CL levels. However, if CL loss is greater when trying to maintain the higher CL level with a set CYA level of 80 ppm, then the SWCG would have to run longer and/or higher %. I'm trying to figure out which of these is true.

My recent experience with the CL level dropping at an even rate each day (1.5 ppm per day) from 20 ppm to 5 ppm (CYA remained at 80 ppm) suggests that the rate of loss isn't faster at higher CL levels.

I hope I'm making sense (it makes sense in my own head....lol). :)

For a given CYA level, the loss of FC due to UV is a % of the residual, not a fixed amount. So the higher the FC residual, the higher the loss during the day. So yes, you need a higher SWG % setting for a higher FC residual. Water temperature seems to have a similar % effect on FC loss as well.

However, the FC demand due to organics could be a fixed amount assuming they are being added to the pool at a fixed rate (i.e. algae bloom). It takes so much FC to kill so much bacteria or algae. But the higher FC levels should kill it faster.

But I am surprised that you only lost 1.5 ppm with a 20 ppm residual. Even at 80 ppm CYA, normal FC loss would be 10-20% due to just UV. Did you have a cover on the pool at the time? Something else might have been going on at the same time.

Your experience of 1.5ppm loss per day was measured with a Taylor K-2006 kit using the 10ml sample size?

If so, the error for each test is at least 0.5ppm (one drop). The measured 1.5ppm loss per day may well have been 1.9, 1.8, 1.7, 1.6, 1.5, 1.4, 1.3, 1.2, 1.1 all within the test's error margin but painting a different picture of chlorine loss.

I'm sorry to sound stubborn, but, higher FC (at a fixed CYA) loses more chlorine to daily UV than lower FC does.

This may be a reasonable tradeoff and cell life may be limited by other factors (in addition to AmpHour ratings).

If you're more comfortable at a slightly higher FC - Great. If you want to squeeze every last penny, then lower FC is probably cheaper but you are exposed to greater risk from CL usage excursions (think all the neighborhood kids pee in your pool one day when usually only 10% of them do).

Quote:

---

Originally Posted by mas985

For a given CYA level, the loss of FC due to UV is a % of the residual, not a fixed amount. So the higher the FC residual, the higher the loss during the day. So yes, you need a higher SWG % setting for a higher FC residual. Water temperature seems to have a similar % effect on FC loss as well.

However, the FC demand due to organics could be a fixed amount assuming they are being added to the pool at a fixed rate (i.e. algae bloom). It takes so much FC to kill so much bacteria or algae. But the higher FC levels should kill it faster.

But I am surprised that you only lost 1.5 ppm with a 20 ppm residual. Even at 80 ppm CYA, normal FC loss would be 10-20% due to just UV. Did you have a cover on the pool at the time? Something else might have been going on at the same time.

---

The week I was allowing the CL level to drop, it was very cloudy. Perhaps this slowed the rate of loss? The pool was not covered during this time. Also water temp was around 60.

Pardon my ignorance, but what exactly is "free chlorine residual"?

Quote:

---

Originally Posted by BigDave

Your experience of 1.5ppm loss per day was measured with a Taylor K-2006 kit using the 10ml sample size?

If so, the error for each test is at least 0.5ppm (one drop). The measured 1.5ppm loss per day may well have been 1.9, 1.8, 1.7, 1.6, 1.5, 1.4, 1.3, 1.2, 1.1 all within the test's error margin but painting a different picture of chlorine loss.

I'm sorry to sound stubborn, but, higher FC (at a fixed CYA) loses more chlorine to daily UV than lower FC does.

This may be a reasonable tradeoff and cell life may be limited by other factors (in addition to AmpHour ratings).

If you're more comfortable at a slightly higher FC - Great. If you want to squeeze every last penny, then lower FC is probably cheaper but you are exposed to greater risk from CL usage excursions (think all the neighborhood kids pee in your pool one day when usually only 10% of them do).

---

Please, no need for an apology. :) I'm trying to learn, not argue a position. I greatly appreciate the effort y'all are making to help me understand this.

Yes, I use the 10 ml sample with one scoop of powder, so the resolution is .5 ppm. I see what you are saying about the margin of error and it does paint a different picture.

So now I understand, at a fixed CYA level, higher CL levels will suffer higher losses from UV exposure than lower CL levels. So the SWCG will have to work more to maintain a higher CL level. Have I got that right?

I think what I'll do is shoot for a CL level of 5. Perhaps this would be a good compromise between cell life and having some wiggle room. 99% of the time it's just the two of us using the pool. We might have 1 "pool party" a year (may half a dozen adults or so; I know, we sound really boring..lol). I could always give the pool an extra dose of bleach before a higher bather load for a bit more wiggle room.

Thanks. :)

Yes, the cloudy weather cut down the amount of UV so less loss of chlorine. And yes, for a given CYA level a higher FC level will lose more absolute FC because the loss is roughly a percentage loss so the same percentage of a higher number is a larger number. A target of 5 ppm is fine with 80 ppm CYA. 4 ppm would be an absolute minimum with 80 ppm CYA for a pool with a saltwater chlorine generator.

Quote:

---

Originally Posted by chem geek

Yes, the cloudy weather cut down the amount of UV so less loss of chlorine. And yes, for a given CYA level a higher FC level will lose more absolute FC because the loss is roughly a percentage loss so the same percentage of a higher number is a larger number. A target of 5 ppm is fine with 80 ppm CYA. 4 ppm would be an absolute minimum with 80 ppm CYA for a pool with a saltwater chlorine generator.

---

Thanks. :)