Originally Posted by mas985
From what I understand about SWGs, after the chlorine gas is generated, it dissolves very quickly into water and creates HOCL and HCL.
True.
Based upon the amps in the cell, how much chlorine gas is generated and does this match the advertised production of the cell (see below)?
I do not know, but suspect the production is close to the generation except for the "side-reactions" that can occur and inefficiency from the buildup of products (Cl2 and HOCl).
Does some of the HOCL and HCL revert back to salt before exiting the cell, which might explain the higher levels in the cell?
There is always an equilibrium that goes on, though the generation is very fast and things are out-of-equilibrium at various points in the system. First chlorine gas is produced. Then this gets converted to HOCl. Then this gets bound up with CYA. So there *is* a peak of concentration of HOCl in some region of the water, but this exact same thing also happens (minus the chlorine gas) when you add liquid chlorine or bleach to your pool.
How long does it take for some of the HOCL to break down to OCL- & H+?
This is an extraordinarily fast reaction, but I don't have the rate constant at hand (in general, protonation reactions with acids are extraodinarily fast).
How long does it take CYA to bind to the chlorine?
Now in this case I have the actual rate constant and the answer depends on the concentration of the different CYA species in the water. The reaction of CYAs taking up HOCl in pool water is as follows at 80 ppm CYA:
... rate ......... [CYA-]
7.4x10^4 * 4.64x10(-4) * [HOCl] = 34 * [HOCl]
... rate ......... [CYA(2-)]
2.2x10^7 * 7.98x10^(-8) * [HOCl] = 1.8 * [HOCl]
Though the reaction rate is dependent on the HOCl concentration, one can calculate the half-life of HOCl which is how long it takes for half of the HOCl to get converted as follows (I'll only use the faster of the two reactions which is the CYA- one):
Half-life of HOCl = -ln(0.5)/34 = 0.02 seconds
It is this rather slow reaction (in chemistry 0.02 seconds seems like an eternity) that is why such high CYA levels are required to make the salt cell more efficient. If CYA reacted faster, then lower levels would "take up" the HOCl fast enough to keep the cell operating efficiently. In fact, if you calculate how long water spends inside the salt cell at normal flow rates, you get a time that is only somewhat longer than the 0.02 seconds which is why the 80 ppm CYA concentration is needed (for today's sizes of cells and chlorine production rates). With a CYA of 20 ppm, the time rises to around 0.1 seconds which is longer than the time water spends inside the salt cell. This means that Cl2 and HOCl build up more inside the cell and that degrades the efficiency of the cell.
Next, I found this derivation on a university web site:
In an electrolysis of sodium chloride solution experiment a current of 7 A was passed for 1 minute
o Electrode equations:
(-) cathode 2H+ + 2e- ==> H2 and (+) anode 2Cl- -2e- ==> Cl2
o (a) Calculate the volume of chlorine gas produced.
Q = I x t, so Q = 7 x 1 x 60 = 420 C
420 C = 420 / 96500 = 0.00435 mol electrons
this will produce 0.00435 / 2 = 0.002176 mol Cl2 (two electrons/molecule)
vol = mol x molar volume = 0.002176 x 24000 = 52.23 cm3 of Cl2
o (b) What volume of hydrogen would be formed?
52.23 cm3 of H2 because two electrons transferred per molecule, same as chlorine.
First, is this formulation correct?
Yes, this computation is correct (some constants were rounded so the final answer isn't as accurate as implied, but its essentially correct). The 0.002176 moles of chlorine is equivalent to (0.002176 moles/minute)*(2*35.4532 g/mole)/(453.59237 grams/pound)*60(min/hr)*24(hours/day) = 0.49 (pounds/24hours)
If so, a cell running for 24 hours would produce 4418658 cm3, 4419 liters or 14 kg (31 lbs). This is 21x the advertised production rate so if true, a majority of chlorine produced quickly reverts back to salt before returning to the pool.
52.23 * 60 * 24 = 75211 cm3, not 4418658 that you calculated. It looks like you multiplied by an extra factor of 60 thinking that the above example was per second when it was done for one minute.
The electrolysis current was 7 Amps. One of the manufacturers I looked up said their cell current was 4.5 to 7.8 amps, presumably adjustable as a "power level". They claim they can produce up to 1.45 pounds per day of chlorine. Remember that we calculated 0.49 pounds per day of Cl2 above. I don't know how to reconcile that, but the cell certainly isn't producing more chlorine than they claim.
Anyway, I have measured the water coming out of the return and, as Sean pointed out, it was only 2-3 ppm higher than the pool water. So my premise is that there may be some HOCL in very high concentrations in the cell but does not survive very long.
There is most certainly some HOCl in very high concentrations in the cell and most of it gets bound up by CYA, but that is also what happens when you add liquid chlorine to the pool.
If instead there were huge amounts of HOCl produced over larger areas of the cell and if this did in fact break down back into chloride ion before getting into the pool, then the "super-chlorination" effect would be real. However, over the short lifetime of the water from the cell and into your pool, the water can tolerate incredibly high concentrations of HOCl without breaking down. Remember that 12.5% chlorine (which is around 11% available chlorine) is over 100,000 ppm in concentration and yet takes months to breakdown (the half-life under normal conditions is over 200 days) naturally (at normal temperature and *not* exposed to sunlight).
Now if you had a special kind of salt cell that had TWO reactions in it where it generated HOCl at one end of the cell and then intentionally destroyed HOCl at the other end of the cell, then this would produce a middle area with high levels of HOCl that could super-chlorinate, but it is my understanding that this is not how the salt cells operate. Instead, they operate more like you described with the electrode equations.
[EDIT]
The fact is that the computations based on current (amps) shows that the salt cell simply does not produce enough chlorine to cause the average chlorine level of the entire cell to be higher than what you are measuring at the outlet which is just a few ppm higher UNLESS some water in the cell is moving much more slowly (more on that below). We have a conflict between the claimed 1.45 pounds/24hour maximum rate and the 0.5 pounds/24hour rate calculated from the amperage, but let's just see what we get using some reasonable numbers. One user in an earlier post estimated 90 GPM flow rates and I'd say that's about the same as my pool as well so let's use that.
0.5(pounds/24hour) * 453.952337(g/pound) * 1000(mg/g) / 24(hours/24hour) / 60(minutes/hour) = 158(mg/minute)
90(gallons/minute) * 3.785(liters/gallon) = 341(liters/minute)
158(mg/minute)/341(liters/minute) = 0.46 ppm
So the increase in chlorine at the outlet would only be 0.46 ppm at maximum. Since people measure more than this, something is wrong. If the 1.45 pounds/24hr is correct and the amperage is wrong, then you would get around 1.5 ppm incrementally higher output which sounds closer to being what people are measuring.
So how is it that someone can measure the ppm inside a cell and find it to be so high, seemingly over a reasonably large volume of the cell? Ignoring problems with how you perform such a measurement, if there are parts of the cell with slowly moving water then this water can indeed have very high chlorine concentration, but that means that most water moving through the cell bypasses this high chlorine area so even though it seems like a good-sized volume of the cell has high chlorine (which is true), it is not true that this "superchlorination" is getting applied to large volumes of pool water.
Sean mentioned how slowing down the water made it possible to give such water enough time to be exposed to the superchlorination so all of that makes sense, but it also means that the amount of total pool water exposed to this superchlorination is very small. So my point about taking many turnovers to get much of the water through this superchlorination is still valid. And this is essentially the same situation that happens when you add liquid chlorine (or bleach) to the pool except that an SWG dones this much more slowly over an extended period of time and therefore is more efficient and better. I just don't like the claim that implies a superchlorination of your entire pool water over a short period of time -- say, a day or two -- and leaving out the fact that bugs or algae stuck to walls aren't super-chlorinated at all.
[END-EDIT]