Re: Sand Durring Start Up
Google pointed to Hydropool.com for the exploded view of that filter and it looks like a side mount valve type. Don't know what to suggest as you said the problem gradually got worse last season. That kind of rules out the wrong sand, sand level too high, wrong plumbing, and the pump / filter sizing issues that always pop up on the forum. You took it apart and found nothing wrong. Have you opened the valve and inspected the spider gasket?
Thinking outside-the-box these filters do physically expand a little when the pump is running. If you think of the total force trying to blow the tank apart at 15 psi with the number of square inches of surface area, the tank will expand. I see my top mount valve move at least 1/8" between on and off. Never measured it. Is it possible this dimensional change is opening up a sneak path in the internal plumbing? I really doubt this.
Ideas anyone? I'll keep stewing about this.
Al